轴承钢在淬火前为什么要进行球化退火,如何进行球化

2025-04-07 00:12:58
推荐回答(1个)
回答1:

GCr15钢锻造后的正常组织是片状索氏体、片状珠光体和少量细小二次碳化物,硬度较高(HB255~340),不宜切削加工和淬火。经过球化退火处理,可以获得均匀分布的细粒状珠光体组织,硬度降至HB179~267,不仅便于机械加工,也为防止以后的悴火过热和开裂,获得良好的缘合机械性能等作了必要的组织准备。
球化退火工艺方法
球化退火工艺方法很多,最常用的两种工艺是普通球化退火和等温球化退火。普通球化退火是将钢加热到Ac1以上20~30℃,保温适当时间,然后随炉缓慢冷却,冷到500℃左右出炉空冷。等温球化退火是与普通球化退火工艺同样的加热保温后,随炉冷却到略低于Ar1的温度进行等温,等温时间为其加热保温时间的1.5倍。等温后随炉冷至500℃左右出炉空冷。和普通球化退火相比,等温球化退火不仅可缩短周期,而且可使球化组织均匀,并能严格地控制退火后的硬度。
球化退火主要用于过共析的碳钢及合金工具钢(如制造刃具,量具,模具所用的钢种)。其主要目的在于降低硬度,改善切削加工性,并为以后淬火作好准备。 这种工艺有利于塑性加工和切削加工,还能提高机械韧性。尤其对于轴承钢、工具钢等钢种而言,如在淬火前实施球化退火,即可获得下列效果:
轴承钢
淬火效果均一;
减少淬火变形;
提高淬火硬度;
改善工件切削性能;
提高耐磨性和抗点蚀性等轴承的性能。
工具钢
淬火效果均一;
抑制淬裂、淬弯等现象;
提高耐磨性、刀刃锋利程度及使用寿命。

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